Clothing Manufacturing Factories

Our company has been active in the clothing manufacturing sector since 1982, initially collaborating with several factories, and since 2005, we have taken over production in modern facilities. To date, we have produced over 80,000,000 garments, covering a wide range of products in various qualities and designs for men, women, and children. We specialize in T-shirts, blouses, cardigans, pants, skirts, dresses, and a variety of other garments.

Our many years of experience, combined with our expertise and know-how, allow us to continue our growth, collaborating with internationally renowned brands in the fashion industry. Our goal is to produce high-quality garments that reflect the demands and needs of our customers, while simultaneously meeting the ever-changing trends and needs of the market.

Commitment to Quality

Quality and precision are fundamental characteristics of our production process. By combining our experience with modern technology and a team of skilled professionals, we ensure that every product we manufacture meets the highest quality standards. We are proud of our ability to compete on an international level, delivering products that combine expertise and innovation, with consistency and attention to detail.

Infrastructure and Technology

We have fully organized and modern facilities in Greece, Bulgaria, and North Macedonia. Our production is monitored in real-time through an advanced ERP system, which ensures perfect coordination and accurate tracking of every phase of production.

Our main infrastructure and services include:

Pattern Design Department:

The Pattern Design Department is responsible for creating and developing patterns for every type of garment. It consists of professional pattern makers and designers with extensive experience and a modern understanding of technological innovations that align with the latest trends in the fashion industry.
In our department, we use specialized software available to the industry, facilitating the process of pattern design and management. Our programs offer pattern design capabilities, automatic placement, digital analysis, and cutting, speeding up the process from design to garment production.
The use of this technology significantly improves the production process, allowing for a reduction in the time and cost required for development.

Furthermore, our department ensures the precise reproduction of our clients' requirements, guaranteeing the correct fit of the garments and minimizing fabric usage for the most efficient costing.
In addition, the department features a revolutionary 3D design program, which allows designers to visualize their creations before production. This helps our clients access clothing samples from remote locations, eliminating the need for physical sample creation.
This way, we can offer an extensive range of colors, prints, and combinations, while also facilitating the refinement of fits across different sizes.
By using these advanced tools and technologies, the Pattern Design Department not only achieves excellence in quality but also ensures customer satisfaction through innovative solutions.

Fabric Cutting

Fabric cutting is a critical stage in garment production, turning ideas and designs into reality.

Structure and Organization

This proper layout allows the workflow to flow smoothly from fabric receipt to cutting and preparation.

Cutting Process

The cutting process requires strict attention, as there is little room for error once the cutting is completed. For this reason, employees follow specific procedures and protocols to ensure the quality of the cut fabrics in terms of dimensions and accuracy.

Fabric Management

At the cutting areas, large quantities of fabrics are stored, organized by order, type, color, and quality. Before cutting, fabrics are brought from the warehouse and unrolled the day before, allowing them to relax depending on their type and elasticity.

Skilled Workers

The workers in the cutting area are highly skilled professionals, responsible for ensuring the quality and accuracy of the final products. They have in-depth knowledge of the characteristics of each fabric and apply cutting strategies based on the requirements of each piece.

Design Software

Design software assists in the digital placement of patterns on fabrics, maximizing fabric usage and reducing waste. Automatic placement determines the optimal position for cutting, minimizing losses.

Cutting Machines

The cutting machines include both manual and automatic cutting machines that use blades for precise cutting. The automatic cutters are particularly efficient, as they have the ability to cut multiple layers of fabric simultaneously, guided by software that outlines the cutting area using laser systems.

After Cutting

After the cutting process is completed, a careful packaging process follows for the individual pieces, which are appropriately marked to indicate their destination. The cut pieces are routed for further inspection (Initial Quality Control Department) before undergoing processing, such as printing, embroidery, and other final details.
The Initial Quality Control Department is crucial for ensuring the quality of the produced garments. Each piece that is cut undergoes a detailed visual inspection. During this process, each panel is checked individually to ensure there are no defects that could affect the final quality of the product.
During the evaluation, defective pieces are removed, reducing the likelihood of processing and sewing products that do not meet the required standards. Additionally, statistical defect checks are conducted, providing valuable data to identify trends and issues in the production process.
Through this quality control process, guidelines are provided to address any failures and prevent issues in future production. This ensures the company maintains high levels of quality and customer satisfaction.

Processes Applied in Our Facilities

Printing Department

At Mercury Corporation, we take pride in the quality of our prints. With the production of millions of garments over the years, we not only have the expertise but also the confidence to handle very demanding tasks.
We have the capability to print on a wide variety of fabrics, including: cotton, viscose, modal, polyester, blended fabrics, mélange, slab, and more.
We use inks and dyes that are safe and environmentally friendly. We are committed to not using harmful chemicals such as phthalates, aromatic amines, and dangerous heavy metals. Each of our products undergoes strict testing for material safety and quality, ensuring that our garments are safe for use.
We continuously monitor the latest trends in the field, adopting new techniques and staying aligned with fashion industry demands.
We employ modern printing techniques for graphics, designs, and text directly onto fabrics and garments to ensure both quality and durability.

We have the capability and infrastructure to use all available printing techniques, including:

Embroidery Machines Department

Embroidery Machines for Garments: The Art of Creation

The department is equipped with many embroidery heads.
It has a high production capacity and can produce very large quantities depending on the design.
The combination of advanced technology and skilled craftsmanship allows us to create intricate and high-quality embroidery, meeting the diverse needs of our clients.

Embroidery machines are a fundamental tool in the fashion and apparel industry. With the advanced technologies in our machines, they offer unique possibilities for decorating and embellishing garments, blending art with technology.
The machines in use allow for the execution of complex designs with absolute precision and speed. From simple embroidered details to intricate embellishments, they can create stunning results, adding value and uniqueness to each piece of clothing.
By utilizing digital technology, embroidery machines provide flexibility and adaptability. Designers can transform their ideas into reality, creating unique pieces that reflect the personal style and identity of a brand.

From classic embroidery to modern techniques, these machines offer countless possibilities for creating attractive and timeless garments. The quality and durability of the embroidery ensure that the clothes are not only beautiful but also functional.
At Mercury Corporation, we offer our clients the best results. Whether it's custom embroidery or industrial production, our experience and expertise guarantee high quality and satisfaction for every customer.

Washing Department

Our washing department is equipped with modern machinery that allows for a variety of washing treatments for finished garments.
Our goal is to create clothing that blends modern aesthetics with the charm of the past.
Through innovative washing techniques, we add character and uniqueness to each garment, ensuring high quality and a distinctive look that meets the latest fashion trends.

The process of producing worn-out or distressed garments requires attention to detail and high quality. We ensure that our method does not compromise the integrity of the fabric, delivering vibrant and durable products.
We use eco-friendly products in our processing procedures because sustainability is an important value for us. We are committed to minimizing the use of harmful chemicals and protecting the environment.

Storage and Material Handling Department

The transportation of materials and finished garments is carried out using our own fleet of trucks, and the entire logistics process is monitored through computerized systems.
We have extensive warehouses for storing fabrics, raw materials, semi-finished products, and finished garments ready for export, ensuring efficient management and delivery.
This system allows us to maintain high levels of organization, optimize our storage capabilities, and guarantee timely distribution of products to meet our customers' needs.

Sewing Department

The sewing of a garment is perhaps the most important process in its production. It is the heart of our factory, where the human element meets technology, creating wonderful results.

Our sewing lines are organized into various production sequences, depending on the type of garment and the requirements of the design. We have specialized production lines for T-shirts, cardigans, pants, shirts with pockets and hoods, as well as many other garment types.
To ensure the production of high-quality seams, we have established internal departments and collaborate with specialized professionals in the field. The experience and craftsmanship of our sewers allow us to execute creations that meet the highest standards.
With the belief that a garment highlights the style and personality of the person who wears it, our goal is to ensure that every piece is flawless and aesthetically pleasing.
We believe that this combination of internal knowledge and expertise allows us to develop garments that stand out in the market, offering our customers products of the highest quality and design.
We understand the importance of details in sewing, and that's why we invest in innovative techniques and modern equipment. We are equipped with all the latest machines required for sewing technology, including automatic stitching machines, pocket machines, buttonhole machines, and others.

Packaging Department

Packaging is the final stage of production. Here, the garment is perfected so that it is ready for wear when it reaches the consumer.
For each garment, a final inspection is conducted to check dimensions and any defects. The garment is then ironed with steam irons, carefully folded by hand or with an automatic folding machine, and finally placed into a bag. Before sealing, the corresponding Brand tags, Barcode stickers, and any other customer-specific requirements are added.
We also use a Metal Detector machine, where each garment is scanned to ensure that no broken sewing needles remain on the product, preventing any risk of injury to the consumer.
This ensures the safety and high quality of our finished products.

If requested, we can offer packaging that includes scanning the garments in collaboration with the client's programs, allowing the Brand to track and know exactly how many items from each order are ready for shipment at any given time.
Once the packages are securely sealed, they are stored in secured areas until they are ready to be loaded onto trucks for transportation. This process ensures the safety of the products and timely delivery to our clients.